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Zedder Enterprises Zedder Enterprises

78 KZ400-C1


Kawasaki Part Cross Reference Software contains information for this bike.
Need photo Model Identification
Color Luminous Copper
Frame number range K4S-24701 - 28165
Engine number range K4SE033701 - 037169, found on LH top, below carburetor.
Cylinder Mark 398cc found on front center, below tensioner
Engine
Engine Type 4 stroke, 2 - cylinder, SOHC, air cooled, counter balancer
Displacement 398cc
Bore X Stroke 64.0 X 62.0 mm
Compression Ratio 9.5:1
Maximum HP 34.5 at 8500 rpm
Maximum torque 3.21 kg-m at 7500 rpm
Carburetor Keihin CV32 (2), constant velocity, diaphragm type
Ignition System 12 Battery & coil, contact breaker
Ignition Advance Mechanical (centrifugal)
Transmission Crankshaft Rotation Counterclockwise from ignition (RH) side
Clutch Type Wet, multi-disc, Manual Firing Interval 360°
Transmission 5-speed,constant mesh, return shift Cylinder Material Aluminum alloy with ferrous sleeve
Shift Pattern (bottom Up) 1-N-2-3-4-5 (w/neutral finder) Fuel Min 91 Research/87 average oct, unleaded OK
Gear ratios 1st 2.57 (36/14) Tuning Specifications
2nd 1.68 (32/19) Engine
3rd 1.27 (28/22) Cylinder Head Torque Head Nuts In sequence 1- 2.0 kg/m 2- 4.0 kg/m
4th 1.04 (26/25) Cover Bolts 3- 8Ø: 2.5 kg/m 4- 6Ø: 1.0 kg/m 5- Warm up 6- Retorque cold
5th 0.89 (24/27) Valve Clearance Cold Intake 0.17 - 0.22 mm
Primary Ratio 2.43 (56/23) Exhaust 0.17 - 0.22 mm
Final Ratio 3.00 (45/15) Valve Adjustment Method Rocker arm screw
Overall Ratio (Top Gear) 6.49 Compression Pressure 11.0 kg/cm² STD 7.7 kg/cm² service limit
Chassis Spark Plug NGK B7ES or ND W22ES-U 0.7 - 0.8 mm gap
Wheelbase 1365 mm Point Gap (Dwell) 0.35 ± 0.05 mm
Seat Height 800 mm Ignition Timing Idle 15° BTDC ("F" mark) at 1,100 rpm
Ground Clearance 160 mm Full 35° BTDC (in double marks) at 3,200 rpm
Dry Weight 155 kg Pilot Screw (turns out) 1¼ (Seek highest rpm - install limiter with rib toward front)
Max Recom Load 155 kg Idle Speed Lowest stable rpm (usually 1100 ± 100 rpm)
Fuel Tank Capacity 14.0 liter Engine Oil SE Class SAE 10W40, 10W50, 20W40, 20W50
Tire Size Front 3.00S-18 4PR Tube-Type - w/filter change 2.9 liter
Rear 3.50-18 4PR Tube-Type - no filter change 2.5 liter
Brake Type Front Mechanical Drum (Two Leading) - Level On center stand, wait 5 min, middle of window.
Rear Mechanical Drum (Leading/Trailing) - Pressure More than 2.0 kg/cm² at 4,000 rpm, 90° C
Brake Size Front 180 X 30 mm Chassis
Rear 160 X 30 mm Fork Oil SAE 5W20
Suspension Stroke Front 150 mm - Capacity 150cc dry approx 125 cc oil change
Rear 95 mm - Level 417 ± 4 (Fork extended, spring installed)
  Tire Pressure (cold) Front 1.75 kg/cm²
Rear (normal) 2.00 kg/cm² (0 - 97.5 kg)
Rear (heavy) 2.50 kg/cm² (97.5 - 155 kg)
Drive Chain Slack 20 - 25 mm (on center stand, tightest point, STD)

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